Promotion of environmentally friendly fully synthetic metalworking fluids for stacking frames

Environmental and resource issues are two major themes that human society urgently needs to address in order to achieve sustainable development. Metal working fluids have been widely used with industrial modernization. However, due to the consumption of large amounts of petroleum resources, relatively high operating and maintenance costs, and short service life of emulsified oil and semi synthetic liquids, fully synthetic metal working fluids with long service life, transparent and visible processing, good stability, and certain cleanliness are increasingly recognized and applied.

The Jijia SW-288 series is a biologically stable fully synthetic metal processing fluid with excellent rust prevention and debris settling properties, preventing the adhesion of processing debris and the generation of black stains on the workpiece processing surface, thereby extending the tool life and improving the surface accuracy of the workpiece. Adopting a fully synthetic foam suppression system, suitable for various water qualities, with low foaming tendency and good processing environment. Unique formula with antibacterial and anti oil properties, ensuring product longevity and no odor. At the same time, the product does not contain mineral oil, sulfur, chlorine, phenols, nitrite and other substances, and employees are not allergic.

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1. Good extreme pressure performance and wear resistance

During the machining process, cutting tools, workpieces, and chips generate a large amount of heat due to squeezing and friction, while metal working fluid provides lubrication and cooling in the shearing area. The oil or other active ingredients in metalworking fluids can help form a protective film on the surface of cutting tools and workpieces, avoiding direct friction between metals and providing lubrication.

The SW-288 series products have a four ball test PD value of 120KG (the larger the four ball test PD value, the better the extreme pressure performance), which has good extreme pressure performance and can effectively reduce tool wear, extend tool life, and improve the surface smoothness of processed workpieces.

Reichart test, noise reduction: No noise, the product has good anti-wear performance, which can effectively improve the surface smoothness of the workpiece.

2 Excellent rust prevention performance

In the rust prevention test of cast iron: 3% (V/V), level 1, it reflects good rust prevention performance, can effectively prevent machine tool rust and workpiece corrosion, and extend the service life of the machine tool.

3. Good cleaning and dispersion performance

This feature makes the chips less prone to sticking to the tool, effectively reducing the formation of chip deposits, avoiding tool wear, and improving the surface smoothness of the workpiece; Helps to peel, disperse, and settle chips from the surface of the workpiece and grinding wheel, preventing chips from sticking around the machine tool and tool or entering the circulation of the processing liquid system, effectively protecting the machine tool and tool, avoiding chip adhesion and blocking the filter screen, and maintaining a clean processing environment. Good cleanliness and dispersion can effectively reduce the amount of cutting fluid carried away, and at the same time, there is less residual cutting fluid on the workpiece, making it easy to clean.

4 Excellent settlement performance

The fully synthetic system itself has good settling performance, and the addition of settling agents makes the product have excellent chip settling properties, preventing the adhesion of processing chips and the generation of black stains on the workpiece processing surface. It also prevents excessive accumulation of grinding chips on the grinding wheel, thereby extending the service life of the tool and improving the surface accuracy of the workpiece.

5 Low foam characteristics

The raw materials that are not easy to foam are used, and the defoaming test results show that the foam has been completely eliminated within 6 seconds. This feature makes the product not produce too much foam in high-pressure spraying applications, which will affect the use effect. It is suitable for various machine tools, including high-speed machining machine tools.

6. Good biological stability and long service life of diluent

SW-288 is a biologically stable fully synthetic cutting fluid that does not contain mineral oil that is prone to bacterial growth. The product adopts a unique antibacterial and anti impurity oil formula, ensuring a long service life of the diluent and no odor; At the same time, it has good storage stability and will not deteriorate under harsh weather conditions such as summer and winter, making it suitable for storage in different environmental temperature conditions.

7 operator friendly

The product does not contain harmful substances to the human body such as nitrite, formaldehyde, phenol, and dicyclohexane (DCHA); No sulfur or chlorine, using low odor components, low odor, easy for operators to accept, friendly to operators!

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Military components

•  Processing materials: titanium alloy, aluminum alloy, high-temperature alloy, stainless steel

•  Processing technology: milling, drilling, tapping

•  We have been using our products for 12 months without changing the liquid; The smoothness of the product remains stable.

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Rocket engine components

•  Processing materials: stainless steel, aluminum parts

•  Processing technology: milling, drilling

•  Settlement is not sticky. Stainless steel parts can drill blind holes with a diameter of 10mm and a depth of 15mm, which is not allergic to employee skin.

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Military electronic box

•  Processing materials: 6061Al, 7075 aviation aluminum

•  Processing technology: Tapping depth 6-7mm, M1.6-M2 with multiple blind holes

•  After the customer uses our products, the quality is stable and the diluent has no odor. After using our company's products, the processing table is cleaned, and the amount of diluent taken away is small. The subsequent cleaning of the workpiece is very simple.

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Automotive Parts

•  Processing materials: steel parts, cast iron

•  Processing technology: turning, milling, drilling

•  Stable quality, clean and easy to clean processing table, non sticky settling, and high comprehensive cost-effectiveness.

The SW-288 series products of Jijia were awarded the Silver Award of the Asian International Innovation and Invention Award in 2018 for their superior comprehensive performance, safety and environmental protection. In 2021, they were granted an invention patent (patent number ZL 2018 11065609.1)

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Jijia Petrochemical Co., Ltd. was established in 1976, mainly engaged in the research and production of oil-based and water-based metal processing fluids. The products have been applied in many large enterprises such as electronic products, automobiles, aerospace products, and have also received unanimous praise from users in the military industry. Jijia is a company with a sense of social responsibility. Starting from the concept of protecting the environment and actively promoting the development of green manufacturing, our company has been committed to the research and development of green metal processing fluids for many years. Through systematic testing and research work, we have achieved gratifying results.